Job Description

Job Summary:

The General Manager - Fabrication will lead and oversee all aspects of battery component fabrication operations. This role includes responsibility for strategic planning, production execution, quality control, team leadership, process improvements, and compliance. The GM will ensure timely and efficient fabrication of parts such as module enclosures, pack housings, frames, cooling plates, and other critical sheet metal and structural components used in battery systems.

Key Responsibilities:

1. Operational Leadership

Oversee end-to-end fabrication processes: laser cutting, bending, stamping, welding, CNC machining, painting, and assembly of battery components. Define production KPIs and ensure achievement of output, quality, cost, and safety targets. Coordinate with R&D, Engineering, and Procurement for DFM (Design for Manufacturing) reviews and new product introductions (NPI). Ensure smooth ramp-up of fabrication for pilot and mass production batches of new battery products.

2. Strategic Planning & Execution

Develop short and long-term plans to scale fabrication capacity as per business goals. Lead capacity planning, resource allocation, and investment budgeting for fabrication facilities. Drive localization of component sourcing and develop in-house manufacturing capabilities.

3. Process & Quality Control

Implement world-class manufacturing practices: Lean, TPM, Six Sigma, 5S, Kaizen. Review and improve process flows, tooling, fixtures, and automation to enhance productivity and precision. Ensure adherence to quality systems (ISO 9001, IATF 16949) and traceability standards in battery manufacturing.

4. People Management

Lead a team of production managers, supervisors, operators, and quality engineers. Ensure skill development and training of workforce on fabrication best practices and safety. Promote a culture of accountability, continuous improvement, and collaboration.

5. Safety, Compliance & Sustainability

Enforce workplace safety norms and EHS (Environment, Health & Safety) compliance. Monitor environmental impact of fabrication processes and optimize energy & material usage. Ensure compliance with local and international manufacturing regulations.

6. Cross-functional Coordination

Work closely with battery design, prototyping, supply chain, and assembly teams to align schedules and specs. Support supplier development and vendor audits related to fabricated parts and assemblies. Interface with corporate leadership to present operational reviews and CAPEX/OPEX reports.

Qualifications & Experience:

Education:

B.E./B.Tech in Mechanical/Production/Industrial Engineering (Master's preferred).

Experience:

15+ years of experience in metal fabrication or heavy engineering, including at least 5 years in leadership roles. Experience in battery industry, automotive manufacturing, or clean energy sector preferred. Hands-on exposure to fabrication of aluminum/stainless-steel battery frames, enclosures, or structural parts.

Key Skills & Competencies:

Strong knowledge of fabrication machinery, welding automation, CNC, and sheet metal processes. Proven leadership, team-building, and stakeholder management abilities. Familiar with ERP systems (SAP, Oracle) and production planning tools. Analytical thinking, data-driven decision-making, and cost control. Familiarity with battery manufacturing standards is a plus (UL 2580, IEC 62660, etc.)

Performance Metrics:

OEE (Overall Equipment Effectiveness) Scrap and Rework Rates On-time Delivery % Manufacturing Cost per Unit Team Productivity & Attrition Rates Safety and Compliance Score

Job Snapshot

Updated Date
26-06-2025
Job ID
Job_SPML_0339
Department
MANAGEMENT TEAM
Location
SUPA (PUNE), Ahmednagar, Maharashtra, India
Experience
12 - 20 Years
Employee Type
REGULAR
Employee Sub Type
REGULAR PROBATION
Salary Range
INR 1800000 - 3000000 (Annual)