oversees daily production, ensuring safety, quality, and efficiency from initial molding to finished products. This role demands strong leadership, problem-solving skills, and a deep understanding of the specific processes involved in casting aluminium. Key Responsibilities
Production Oversight:
Supervise all daily foundry operations, including melting, molding, pouring, fettling (cleaning/finishing), and heat treatment processes.
Quality Control:
Ensure products meet customer and industry quality standards (e.g., ISO) by implementing robust quality control systems and identifying/troubleshooting casting defects like blow holes, shrinkage, or sand inclusion.
Team Management:
Manage manpower planning, assign tasks, monitor performance, and provide training and guidance to a team of moulding technicians and foundry workers.
Process Improvement:
Drive continuous improvement initiatives (e.g., Kaizen, 5S, OEE methodologies) to enhance efficiency, reduce waste, and optimize production flow.
Safety and Compliance:
Enforce strict adherence to safety protocols and ensure a safe working environment, which includes proper use of personal protective equipment (PPE) and compliance with all safety regulations.
Maintenance Coordination:
Coordinate with maintenance teams to address machinery issues promptly, including working knowledge of mechanical, electrical, and hydraulic systems.
Essential Skills and Qualifications
Experience:
Typically requires a minimum of 3-5 years of experience in a foundry, specifically with Aluminum sand casting or gravity die casting (GDC) processes.
Technical Knowledge:
In-depth knowledge of metallurgy, casting processes, and the functionality of dies and machinery.
Problem-Solving:
Ability to troubleshoot production issues related to machinery, process flow, and product quality under pressure.
Leadership:
Strong communication, supervisory, and interpersonal skills to effectively manage and motivate a diverse workforce.
Education:
A degree or diploma in Metallurgy or Mechanical Engineering.
Job Types: Full-time, Permanent
Pay: ?20,000.00 - ?40,000.00 per month
Benefits:
Health insurance
Provident Fund
Work Location: In person
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