We are seeking a skilled and experienced Fitter to join our maintenance team at Gemini Stearates. The Fitter will be responsible for the alignment, installation, maintenance, and troubleshooting of critical industrial machinery, including blowers, centrifuges, dryers, pumps, mixers, choppers, and other rotating equipment used in chemical processing. This role is vital to ensuring that our machinery operates efficiently, safely, and reliably, reducing downtime and improving overall productivity.
Key Responsibilities:
Alignment of Rotating Equipment:
Perform precision alignment of rotating machinery, including blowers, centrifuges, dryers, pumps, mixers, choppers, and fans, using laser alignment tools, dial indicators, and other alignment equipment.
Ensure that shafts, couplings, and bearings are properly aligned to minimize vibration, wear, and energy loss.
Correct misalignments based on manufacturer specifications and operational requirements.
Installation & Assembly of Equipment:
Assist in the installation and commissioning of new machinery, including pumps, blowers, centrifuges, and dryers, ensuring proper alignment and functioning.
Assemble and fit components such as bearings, gears, shafts, and housings to meet specifications and operational standards.
Preventive & Corrective Maintenance:
Conduct regular inspections and preventive maintenance on critical machinery, including blowers, centrifuges, pumps, mixers, and choppers, to ensure optimal performance.
Identify mechanical failures, misalignments, and potential wear issues, performing necessary repairs or replacements.
Lubricate machinery, replace seals, belts, bearings, and other components as needed to maintain machinery performance.
Troubleshooting & Diagnostics:
Diagnose mechanical issues in rotating machinery and recommend solutions for repairs or replacements.
Use diagnostic tools and techniques to detect imbalances, vibrations, or unusual sounds indicating mechanical issues in pumps, blowers, centrifuges, or mixers.
Perform corrective actions based on root-cause analysis to restore machinery to optimal performance.
Safety & Compliance:
Follow strict safety protocols while working with hazardous chemicals, high-pressure systems, and rotating machinery.
Ensure compliance with industry standards, such as OSHA, and company safety guidelines.
Report any unsafe working conditions or equipment malfunctions to the maintenance supervisor.
Documentation & Reporting:
Keep accurate records of all maintenance activities, including machine alignments, repairs, and inspections.
Maintain detailed maintenance logs to track equipment performance, failures, and repairs for future reference.
Provide clear and concise reports on machinery status, downtime, and corrective actions taken.
Collaboration & Support:
Work closely with engineers, production teams, and other maintenance personnel to coordinate maintenance schedules and troubleshooting activities.
Provide technical guidance and support to junior fitters and trainees as needed.
Continuous Improvement:
Recommend improvements in maintenance processes, equipment design, or operational practices to enhance equipment longevity and efficiency.
Stay updated with the latest advancements in machinery alignment techniques and maintenance technologies.
Qualifications & Skills:
Education:
Technical diploma experience in Industrial Maintenance, or a related field.
Vocational training or apprenticeship in fitting, machining, or mechanical maintenance.
Experience:
Minimum of 3 years of hands-on experience in maintenance, alignment, and repair of rotating machinery in an industrial or chemical manufacturing environment.
Experience working with a variety of equipment, including blowers, pumps, centrifuges, mixers, and dryers.
Technical Skills:
Proficient in using mechanical alignment tools, including laser alignment devices, dial indicators, and vibration analysis equipment.
Strong understanding of the operation and maintenance of industrial equipment such as pumps, centrifuges, dryers, blowers, mixers, and choppers.
Ability to read and interpret mechanical drawings, blueprints, and technical manuals to understand alignment specifications.
Troubleshooting & Problem-Solving:
Ability to diagnose mechanical problems in rotating equipment and take appropriate corrective actions.
Strong attention to detail and ability to identify underlying issues that may affect equipment performance.
Physical Requirements:
Ability to lift and carry heavy components, tools, and machinery parts.
Comfortable working in confined spaces, elevated areas, and at heights.
Ability to work in varying environmental conditions (e.g., temperature fluctuations, noise).
Safety Awareness:
Knowledge of safety practices for working with machinery, chemicals, and industrial equipment.
Ability to follow safety protocols and ensure the safe operation of equipment and tools.
Communication:
Strong communication skills, both written and verbal, to collaborate with team members and report on maintenance activities.
Ability to document maintenance work clearly and concisely.
Working Conditions:
Full-time, [8am-8pm].
Industrial or chemical processing environment, requiring strict adherence to safety protocols.
May be required to work during off-hours, weekends, or overtime to minimize production downtime.
Job Type: Full-time
Pay: ?20,000.00 - ?25,000.00 per month
Work Location: In person
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