Job Description

Job Requirements

Responsible for the Yield Improvement initiatives for all the deliverables:

_

Identify areas where yield loss occurs, whether due to material, process, or equipment failures.

_

Implement process improvements such as adjusting machine settings, optimizing raw material use, and improving quality control processes.


_ Work with design, engineering, and operations teams to identify and implement yield improvement strategies.


_ Establish tracking systems for monitoring yield over time and ensure consistent improvements.

Eliminating people pain points and bottle neck areas by customized machine building along with maintenance and vendors:

_

Conduct time studies and process flow analyses to identify bottlenecks in production and areas causing delays.

_

Collaborate with vendors to source or build necessary components and machinery based on requirements.

_

Develop prototypes of the custom machines and test them in real-world production conditions to validate performance.

_

Work with maintenance teams to establish preventive maintenance routines for the new machines to reduce downtime.

100% implementation of process control measures:

_Establish standard operating procedures (SOPs) to ensure uniformity in production and quality control measures.


_Implement automated systems to monitor key variables like temperature, speed, and quality in real time.


_ Use statistical process control (SPC) tools to analyse and control process variations.


_ Keep detailed records of process control measures and ensure easy traceability for accountability.

Process capability enhancement:

_Assess current process capabilities using process capability indices like CTP, CTQ, and others to understand areas for improvement


_Identify factors limiting process performance, including machine limitations, raw material inconsistencies, or operator skill gaps.


_Invest in high-performance equipment or modify existing machines to enhance capability.


_ Conduct experimental studies to understand the relationship between process inputs and outputs, optimizing for better performance.


Develop standardized work instructions to ensure processes are consistently followed and enhanced over time.

Development of Jigs and Fixtures to Shorten Delivery Timelines:

_ Review existing production workflows and identify areas where jigs and fixtures can improve efficiency.


_ Design and prototype custom jigs and fixtures for specific production tasks, ensuring they improve speed and accuracy.


_ Analyse results and modify designs as needed to further shorten delivery timelines.

Automotive-Focused Jewellery Manufacturing:

_Study the latest automotive trends


_Source materials that are suitable for both automotive design features


_Implement for the production

Work Experience

Any Diploma Degree 3-5 years Specific Work experience in Process Automation/R&D/Maintenance Expertise in Robotics, Machine Building

Project Handling

High level of professionalism, integrity and commitment Ability to persuade others to change existing practices. Dealing with diversified teams & Good Interpersonal skills Excellent Analytical skills & High on Process Orientation Proven ability to identify, assess and solve problems. To analyse process challenges and implement practical solutions. Ability to communicate effectively to direct team members and to senior leaders.
Good team player, strong collaborator with the ability to drive & achieve results.

Manufacturing process knowledge Analysis / Simulation software knowledge Tool, Die & Fixtures manufacturing Process Optimization Understanding & analysing 2D & 3D drawings Strong knowledge expected in electrical devices field wirings in PLC, HMI, VFD, servo drives, load cells, various motors, safety devices, and various sensors. Strong Knowledge about Robotics, Vision system
Strong Knowledge about Hydraulics & Pneumatics