To oversee our production operations by keeping manufacturing a smooth through efficient process, (Laser cutting, Bending & Parts uploading in SAP) monitoring employees and organizing workflows. Production Engineer should also be able to optimize day-to-day activities while minimizing the costs. The goal is to ensure that production processes deliver products of maximum quality in a profitable manner. In a fast-paced environment like production, the supervisor is an integral part of the manufacturing process, and he must be competent and comprehend complex operations.
Primary responsibilities
+ Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition
+ Lead a team of 10+ Plant associate and 10+ contract associates in a shift environment
+ Optimal utilization of resources including Manpower, Material, and machines. (Specially Laser cutting machine, Bending machine & related drawings knowledge)
+ Prepare weekly and daily production plan and monitor it to achieve targets in Laser cut & bending parts & it's on time supply.
+ Responsible for self-inspection of job and entire quality of the product with OTDIF
+ Ensuring stage wise part inspection and final inspection as per QAP to maintain quality of the product competitive in market
+ Planning & coordination within production team to discuss the delivery schedule and ensure order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.
+ Coordinating with Design, Purchase, PPC, Stores, during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and LC parts uploading
+ Capable of doing risk assessment in production phase of machine and should resole the problem with appropriate action plan
+ Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.
+ Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.
+ Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.
+ Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.
+ Rework Reduction
+ Able to identify Capex requirement and prepare an annual Capex budget for production.
+ Coordination with cross functional team to resolve critical customer complaints and implement CAPA
+ Prepare various production MIS like BSC, GMI, Business rules
+ Lead cost saving project
+ Experience in ISO
Key Result Areas
Achieve weekly and Monthly production target
Timely readiness of LC & bending part with system (SAP) uploading
Complete targeted cost saving projects in Gross margin Improvement
Rework Reduction
Kaizen development
Near Mis, Unsafe act, unsafe condition Identification
Ontime problem solving through CAPA methodology
Conduct monthly 6S audit and sustain score
* Lead time reduction
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