Deliver Timely Maintenance Support For the machines to Ensure Smooth Operations, Ensuring SLA within Target by concentrating MTTR and MTBF metrics through performing Effectively on PM,RCA,TPM and Kaizens. Drive Productivity Initiatives, Employee Engagement Activities and R&R initiatives.
External Interfaces
Internal Interfaces
Titan-Hosur Plant
Machine Shop
Press Shop
Polishing
Safety
Sourcing
Job Requirements
Education
DME / Diploma Mechatronics
Relevant Experience
Power press:
1. Having good knowledge power press working principle
1. Having hands on Experience power press geometrical test
2.Having knowledge and hands on experiencePower press Lubrications system working principle and importance
3.Having Knowledge on Clutch/brake working principle, Hands on experience added advantage
4. Having knowledge and Hands on experince on Overload production system of press
5. Good Knowledge and Hands on Experience in Power press Preventive/Timebased/Predictive Maintenance
Hydraulic Press:
1. Good Knowledge on hydraulic press working principle
2.Hands on Experience on Troubleshooting of Hydaulic press related problems
3. Can able to read and understand the hydraulic circuit and design basic level hydraulic circuit
4. should have knowledge different types of hydraulic valves and purpose
5.Should Hands on Experience on hydraulic valves and cylinders reconditioning
6. Should have knowledge of different types of Hydraulic pumps
CNC machines:
1.Having Good knowledge on how CNC machine working principle
2. Having hands on Experience carried out CNC geometrical test
3.Having good knowledge and hands experience CNC dual spindle /single spindle 5 axis machine trouble shooting. Having good knowledge on Ball screw replacement, Spindle Rebuild, Slide bearings replacement, Belt replacement, ATC working functions and troubleshooting
4.Having knowledge and hands on experience CNC Lubrications system working principle and importance
5.Having good knowledge and hands on Fanuc systems, PMC, CNC parameters and troubleshooting
6.Having Knowledge of CNC Machine preventive /Time based/ Breakdown maintenance
General mechanical maintenance experience
1. Should have good knowledge on difference type of gear box transmissions and purpose
2. Should have hands on experience of different types of conveying system
3.Should have good experience on vacuum pump, centrifugal pump different types
4. Should have knowledge on different types of pipe and flanges and material wise , Pipe fittings, can able to differentiate pipe fittings with different standard
5. Should have good knowledge on fasteners both metric ,BSW and UNC, grade, torque requirement
6.should have good Engineering Drawing knowledge, can be able to read and make Robust new design with deep understanding of requirement
7. Should have good Knowledge in Pneumatics and hydraulics
8.Should have knowledge Electrical and PLC programming and troubleshooting
Behavioural SkillsInterpersonal Effectiveness
Build Effective Teams
Drive for outputs
Influencing/convincing ability
Decision making
Ability to manage time and prioritise effectively.
Behave like owner
Focus on attention to details
Customer focus
Knowledgeknowledge on manufacturing process
SAP Knowledge
Good analytical ability, Presentation and communication skills.
Good Knowledge in MS-office-- Excel, Word & PPT
Expected Process Contributions
Expected Process Contribution Process Outcome Performance MeasureResponsible to Shift Management for the Maintenance function.
Daily Management of the Shift and Machine Maintenance
Accountable for Shift Breakdown and RCA
Ensure 100% PM adherence.
Shift wise Smooth flow production and Productivity
Daily Log for shift breakdowns
Ensuring Safety alert and PSIR closing on time
Improving machine reliability by innovative solutions
Responsible of Spares parts management for their area
Maintain critical spares MOQ,ROQ, Ensuring no time machine should not stop for the spares
Involve Localisation, reconditioning, design modification to enhance the spare life
Involve Budget requirement for each machines based on past history and OE recommendations
Ensure Shop on time requirements to be full filled
Exposure on TPM ,SMED, Problem solving tools
Good Knowledge in MS-office.
Urge to update knowledge on the latest technologies available.
Exposure to SAP.
Daily output
Utilization
CAPA
PPP
Utilization%
Reliability %
Monthly reports
New initiatives and Improvement projects
Productivity improvements.
Machine Reliability improvements initiatives.
Safety Improvements
Quality improvements initiatives.
Implement no of ideas
Risk Assessment, Safety Alert
CAPA
No of ideas
Adherence to timelines
Lead time
Compliances and systems
Ensure 5s.
Comply with the Health, Safety and Environmental Policies.
Ensure Safety & 5s Implementation in the shift.
Ensure the on time all monthly MIS reports.
Legal Compliance
5S
MIS
Process Adherence
5S Score
Safety alert card
People management
Support, encourage and develop team, proactively contribute to creating a good team atmosphere.
Provide Training for Temporary Work men on the Manufacturing process.
Training and Development of shift Employees.
Drive Kaizen, SGA & Innovation Initiatives.
Employee experience
Trained employees
Employee engagement score
Effectiveness of training
Key Deliverables/Impact
SLA above 95% (MTTR and MTBF within target)
PM adherence 100%
Spare cost optimisation
Safety Improvements
PM percentage actual
SLA percentage actual
Cost
Machine upkeep time
Revenue budget cost spend
No of kaizens
Work Experience
Behavioural SkillsInterpersonal Effectiveness
Build Effective Teams
Drive for outputs
Influencing/convincing ability
Decision making
Ability to manage time and prioritise effectively.
Behave like owner
Focus on attention to details
Customer focus
Knowledgeknowledge on manufacturing process
SAP Knowledge
Good analytical ability, Presentation and communication skills.
* Good Knowledge in MS-office-- Excel, Word & PPT
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