Responsible for the end-to-end electrical design of battery packs, including wiring layout and optimal packaging of key components such as PDU, BMU, BCU, relays, fuses, and HV/LV contactors.
Component Selection & Sizing:
Evaluate, select, and size critical electrical components such as
ESC, Motors, BMS, contactors, IMDs, connectors, IVT modules, and busbars
, ensuring suitability for performance, safety, and integration.
Project Coordination & Technical Interface
: Collaborate with cross-functional teams and provide timely technical support to meet project milestones.
Design Documentation & Risk Assessment
: Prepare and maintain key engineering documents, including DFMEA, FTA, DFM, and DVP in accordance with product requirements and safety standards.
Technical Review & Risk Management:
Participate in design reviews, risk assessments, and cross-functional brainstorming to identify potential issues early and ensure product quality and compliance with technical specifications.
Production Support:
Support battery pack assembly on the production floor, troubleshoot issues in real-time, and provide immediate, effective solutions to minimize downtime.
Cost Management
: Operate within defined budgets by identifying and implementing cost-effective solutions without compromising on performance or quality.
Continuous Improvement:
Drive value engineering initiatives and identify opportunities for enhancing existing products through design optimization and best practice development.
Testing and Validation:
Develop test plans, oversee testing processes, and collaborate with the testing team to validate electrical systems performance and safety. Analyse test results and drive improvements based on findings.
Research and Innovation:
Stay updated with industry trends, emerging technologies, and best practices related to drone electrical systems. Implement innovative solutions to enhance drone performance and capabilities.
Additional Responsibilities:
CAD Modelling & Drawing Preparation:
Should have basic knowledge in 3D & 2D CAD
Creo Parametric
and
Creo Schematics
(Preferred). Ensure timely delivery of detailed and production-ready drawings.
Project Life Cycle Management (Windchill): (Preferred)
Qualifications:
Bachelor's degree / Master's degree in Electrical Engineering, Electronics Engineering, Mechatronics, or a related field. Advanced certifications or specialized training in WHMA/IPC standards are a plus.
03+ years of hands-on experience in
battery pack design
,
high-voltage system integration
, or
drone/e-mobility electrical systems
.
Prior exposure to
Cell selection, sensor selection, Motor selection, ESC selection,
BMS algorithms
(SOC, SOH estimation, balancing, paralleling) is strongly desired
In-depth knowledge of
Indian and international standards
applicable to drones, aerospace, and automotive domains, especially
AIS
,
MIL
,
IEC
, and
ISO
standards.
Perform Electrical components testing at both component and system levels using appropriate test equipment and tools.
Experience in battery testing (cell, module, and pack level), using simulation tools and test equipment.
Ensure designs comply with
EMC/EMI requirements
at both component and system/vehicle levels.
Ability to work independently and cross-functionally under tight project timelines.
Strong problem-solving and analytical thinking at both component and vehicle levels.
Excellent communication skills for cross-team collaboration and supplier interfacing.