The Deputy Manager - Mechanical Engineering will be responsible for ensuring reliable operation, preventive maintenance, and continuous improvement of plant utilities, process equipment, and mechanical systems in compliance with pharmaceutical industry standards (cGMP, USFDA, EHS). The role requires hands-on expertise in maintenance planning, project execution, vendor management, and team leadership.
Key Functions
1. Maintenance & Reliability
Plan, schedule, and oversee preventive, predictive, and breakdown maintenance of mechanical equipment.
Ensure maximum uptime of critical utilities like chillers, AHUs, boilers, compressors, WFI systems, HVAC, and clean utilities.
Troubleshoot equipment issues and implement corrective actions to prevent recurrence.
2. Project Management
Support installation, commissioning, and validation of new equipment and mechanical systems.
Coordinate with cross-functional teams (Production, QA, EHS, Projects) for smooth project execution.
Review technical drawings, P&IDs, and equipment specifications.
3. Compliance & Documentation
Ensure all activities comply with GMP, USFDA, MHRA, and other regulatory guidelines.
Maintain proper documentation of maintenance activities, calibration records, and equipment logbooks.
Participate in regulatory and internal audits, providing technical support and CAPA implementation.
4. Energy & Cost Optimization
Monitor utility consumption (water, electricity, steam, compressed air) and drive energy efficiency projects.
Identify cost-saving initiatives without compromising compliance and safety.
5. People & Vendor Management
Lead and mentor a team of engineers, technicians, and operators.
Develop training programs for skill enhancement.
Liaise with vendors, service providers, and OEMs for spares, AMC contracts, and technical support.
Additional Responsibilities
Support
engineering CAPEX planning
and track budget utilization.
Drive
continuous improvement initiatives
(Kaizen, Six Sigma, Lean) in equipment performance and energy savings.
Ensure
statutory compliance
for boilers, pressure vessels, lifting tools, and fire safety equipment.
Participate in
safety committees
and promote a strong EHS culture in maintenance activities.
Coordinate with
Quality Assurance
for qualification & requalification of mechanical systems.
Develop and implement
SOPs
for engineering operations and preventive maintenance.
Provide technical inputs during
new facility design and expansions
.
Education:
B.E./B.Tech in Mechanical Engineering (mandatory).
Experience:
8-12 years of experience in Engineering & Maintenance within the Pharmaceutical - API
Key Skills
Strong knowledge of
pharmaceutical engineering systems
(HVAC, WFI, clean utilities, sterile area equipment).
Expertise in
preventive and predictive maintenance
.
Familiarity with
regulatory requirements
(GMP, cGMP, USFDA, MHRA, EHS).
Good understanding of
engineering drawings, P&IDs, and technical documentation
.
Proficiency in
root cause analysis, troubleshooting, and problem-solving
.
Strong leadership, planning, and team management skills.
Vendor negotiation and contract management abilities.
* Computer literacy (MS Office, SAP/CMMS preferred).
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