Formability Analysis of Sheet Metal Parts.
Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
Develop BIW process plans for Manual and Robotic welding Lines.
Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
Installation and commissioning with post SOP support for Process and cycle time prove out.
Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
Build up the station/cell/line in PS by adding all relevant resources.
Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
Find out root causes to achieve cycle time targets if not achieved.
Ensure Zero error / collision / losses through continuous involvement with execution team.
Preferred Industries
Automobile
Manufacturing
Education Qualification
Bachelor of Engineering in Mechanical / Automobile
Bachelors of Technology in Mechanical / Automobile
Diploma in Engineering in Mechanical / Automobile
General Experience
2 to 7 years of relevant experience in Stimulation, Robotics.
Critical Experience
System Generated Core Skills
Capacity Planning
Communication Skills
Customer Sensitivity
Influencing Skills
Interpersonal Skills
Project Management
Project Planning & Execution
Risk Analysis
Resource Planning
Strategic Planning
Product Knowledge -Vehicle System
Feasibility Analysis
Benchmarking
Process Knowledge - Body Shop
Automation
Corrosion Protection Techniques
Product Planning
Fixtures
Procurement
Requirement Analysis
Equipment Evaluation & Selection
Process Knowledge - Manufacturing
Maintenance Metrics
Data Collection
Mean Time Between Failures (MTBF)
Mean Time To Repair (MTTR)
Request For Quotation (RFQ)
RFQ
Machinery Failure Mode and Effects Analysis (MFMEA)
Six Sigma
Quality Assurance (QA)