Plan & ensure the FT preparation as per Production requirement in a shift
Ensure GMP and gowning and safety
Ensure shift handover/takeover on the shop floor and hold accountability for any failures/challenges in the previous shift.
Ensure compliance to the daily dipping schedule for FT preparation, color change, ZMICs for specific requirements for all upcoming batches
Ensure shade compliance on Mac bath to ensure zero productivity loss in account of color shade variation
Review and ensure 100% compliance to documentation practices for daily record (weighing balance, MM batch record, auto viscosity verification, load cell verification, cold room cleaning, Temp. monitoring, CTQ monitoring, observation audit Checklist monitoring)
Check preservative traces for prepared FT to ensure zero cross contamination and subsequent productivity loss
Ensure 100% online documentation by leveraging Digitalisation EBMR/ RFID for all processing BMR document.
Execute Mac Bath Calibration twice in shift to ensure accuracy of the equipment
Recipe Verification for new shades in order to achieve FTR wrt to capsule shade
Verify viscosity of each Feed Tank prepared
Verify correctness of color preparation activity and documents
Optimise the consumption of gelatin losses and Water
Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.
Internal process
Preparation of various reports.
Monitor and review Multiskilling initiatives in order support Departmental goals.
People development
Ensure proper manning and shift handling, shift activities.
Effective training to the operators with evaluation for compliance.
Effective manning to utilization of available sources.
Key Result Areas First time right feed tank preparation by complying all relevant SOP
Gel consumption by optimum utilization of cake and cutting
Key Interfaces
Internal Interfaces
External Interfaces
Gel room
Stores
Quality
Engg.
Customer
Auditor
Visitor
Competencies
GDP and GMP
MS Excel
AVSU
Knowledge of additives/colours/manufacturing process and its usage purposes
Persona-Partner
Persona-Integrator
Persona-Builder
Has the candidate displayed any of the Values (Caring/Collaborative/Progressive) during the discussions?
Solution Preparation
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