to set up, operate, and maintain bolt-making machines (Cold Forge/Hot Forge) used in manufacturing bolts ranging from M10 to M45. The candidate must ensure machines run safely, efficiently, and consistently produce high-quality fasteners as per specifications.
Key ResponsibilitiesMachine Setup & Adjustments
Set up Header, Trimmer, and Thread Rolling machines for bolt sizes as per production plan.
Select appropriate dies, punches, cutters, and tooling according to bolt dimensions and grade.
Adjust machine parameters such as stroke, feed, alignment, cutting length, and rolling pressure.
Perform changeovers quickly with minimal downtime.
Machine Operation
Operate bolt-forming machines, ensuring continuous and smooth production flow.
Monitor machine performance and product quality during operation.
Correct any misalignment, feeding issues, or tooling problems.
Maintain required production output and efficiency targets.
Quality Control
Measure first-piece samples using vernier, micrometer, thread gauges, and length gauges.
Conduct in-process inspections to ensure bolts meet dimensional and grade requirements.
Identify defects--such as cracks, underfill, off-head, improper thread, bending--and take corrective action.
Ensure compliance with ISO, BIS, and internal quality standards.
Maintenance & Housekeeping
Perform basic preventive maintenance such as lubrication, cleaning, and tightening.
Report major mechanical or electrical issues to the maintenance team.
Keep machine and surrounding area clean and organized.
Safety & Compliance
Follow all factory safety protocols and use PPE at all times.
Ensure machines are running within safe load limits.
Immediately report unsafe conditions or incidents.
Required Skills & Experience
Minimum
2-5 years
experience as a bolt/fastener machine operator or setter.
Hands-on experience with:
Cold Forge Headers (up to M24)
Hot Forge Headers (up to M45)
Trimmer Machines
Roll Thread Machines
Good understanding of tooling, die-setting, and machine behaviour.
Ability to read technical drawings and measure dimensions accurately.
Knowledge of bolt grades (4.6, 5.6, 8.8, 10.9 etc.) and relevant standards (IS/ISO).
Job Types: Full-time, Permanent
Pay: ₹10,000.00 - ₹20,000.00 per month
Benefits:
Cell phone reimbursement
Food provided
Paid sick time
Work Location: In person
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