To ensure safe, efficient, and compliant operation of high-pressure boilers (16-32 TPH, 32 kg/cm) under fluctuating loads in a textile processing environment. The BOE will be responsible for optimizing fuel consumption, maintaining boiler efficiency, and ensuring compliance with IBR and statutory requirements.
Key Responsibilities
1. Operate and supervise high-pressure water tube boilers (coal/biomass-fired).
2. Monitor and control boiler operations using
PLC/DCS systems
.
3. Ensure compliance with
IBR, safety regulations, and statutory inspections
.
4. Manage
steam load fluctuations (50-110%)
without compromising efficiency or safety.
5. Monitor and optimize
fuel-to-steam ratio
, flue gas temperature, and excess air levels.
6. Oversee
condensate recovery, deaerators, and water chemistry (TDS, hardness control)
.
7. Prepare and maintain operation logs, shift reports, and statutory records.
8. Coordinate with
maintenance teams
during breakdowns, tube leakages, and shutdowns.
9. Lead and train boiler operators and support staff for safe operations.
10. Drive energy conservation initiatives and assist in utility audits.
Qualifications & Certification
Mandatory
: Valid
Boiler Operation Engineer (BOE) Certificate
issued by State Directorate of Boilers (IBR compliance).
Education
:
o Degree in Mechanical/Electrical/Chemical/Power Plant Engineering with
minimum 2 years
boiler experience, OR
o Diploma in Mechanical/Electrical/Chemical Engineering with
minimum 5 years
boiler experience.
Experience Requirements
Minimum 5-7 years
hands-on experience in boiler operations.
Prior experience in
textile, chemical, or process industries
preferred.
Exposure to
high-pressure boilers (?16 TPH)
with
automation systems (PLC/DCS)
.
Proven track record in
fuel optimization, energy savings, and team supervision
.
Key Skills & Competencies
Strong knowledge of
boiler operations, water treatment, and combustion systems
.
Familiarity with
automation and SCADA/PLC/DCS controls
.
Deep understanding of
safety standards & IBR compliance
.
Problem-solving ability under
fluctuating load conditions
.
Leadership and team-handling skills.
Strong communication and reporting abilities.
Compensation & Benefits
Competitive salary based on experience and certification.