Job Description

. Key Responsibilities. Quality Assurance & Control

Implement and monitor

incoming, in-process, and final inspection

procedures for genset components (engine, alternator, control panel, chassis, fuel system, etc.). Ensure compliance with

ISO 9001, ISO 14001, OHSAS/ISO 45001

, and customer specifications. Develop and maintain

Quality Control Plans (QCPs), Standard Operating Procedures (SOPs)

, and inspection checklists. Conduct

process audits and product audits

; identify non-conformities and ensure corrective actions.

B. Supplier Quality Management

Monitor vendor performance and conduct

supplier audits

. Approve or reject incoming materials based on specifications, test reports, and sampling plans. Coordinate with purchase/vendor development for quality improvements in bought-out items (engines, alternators, electrical components, sheet metal parts, fasteners, etc.).

C. Root Cause Analysis & Continuous Improvement

Drive

CAPA

(Corrective & Preventive Actions) using tools like 5 Why, Ishikawa, FMEA, 8D. Support lean initiatives (Kaizen, Poka-Yoke, 5S, TPM) to reduce defects, rework, and cost of poor quality (COPQ). Monitor key quality metrics:

Rejection %, Customer Complaints, Internal PPM, Supplier PPM, Warranty Cases

.

D. Testing & Validation

Oversee performance testing of gensets:

Load test, no-load test, safety checks, alternator output, vibration testing, noise levels, fuel consumption verification

. Ensure calibration and maintenance of testing equipment and gauges.

E. Documentation & Reporting

Maintain all quality records--inspection reports, test reports, NC reports, calibration records. Prepare daily/weekly/monthly

Quality MIS reports

and present improvement status. Ensure proper traceability of genset components and finished goods.

F. Customer Focus

Handle customer complaint analysis and field failure reports. Coordinate with service, production, and engineering teams to ensure quick resolution. Support customer audits and visits.

Required Skills & Competencies

Strong knowledge of

diesel engines, alternators, electrical systems

, and genset assembly processes. Hands-on experience with quality tools: 7QC Tools, 8D, PPAP, APQP, FMEA, MSA, SPC. Proficiency in reading engineering drawings and using measuring instruments. Excellent analytical, documentation, and reporting skills. Ability to lead a team and coordinate across departments. Education

& Experience

Qualification:

B.Tech / B.E. in Mechanical, Electrical, Automobile, Industrial Engineering (or similar).

Experience:

5-10 years in Quality function within

Genset, Engine, Heavy Machinery, or Electrical Equipment Manufacturing

.

Certifications:

ISO Internal Auditor, Six Sigma (preferred).

5. Key Performance Indicators (KPIs)

Reduction in internal defects and rework Supplier PPM improvement On-time closure of CAPA Warranty claim reduction Audit compliance score Customer complaint reduction
Job Types: Full-time, Permanent

Pay: ₹35,000.00 - ₹40,000.00 per month

Benefits:

Cell phone reimbursement Food provided Health insurance Provident Fund
Work Location: In person