Job Description

Associate CD

Varroc Engineering Limited - Business I - Corporate - Corporate - Supply Chain Management - Component Development
Vimannagar, Pune

Experience required in

- Integrated Starter Generator & Starter Motor.

1.

RFQ stage

As per BOM received from RFQ Team, send RFQ to suppliers and get part and tooling quote from LTS suppliers. Compare quote and send for review to HOD / SCM team. Discuss and get feasibility points from supplier and conclude with R&D team. Finalize supplier and submit cost to RFQ team for review.

2.

Identification of right supplier

After receipt of drawing, send RFQ to LTS suppliers for Mass Production Part feasibility, Capacity Review. Capacity Assessment, review capacity & check for fulfillment of NPD 's additional requirement. Evaluate the supplier based on capability, on time delivery and cost. Submit the documents to HOD/ SCM & get the details of final supplier from SCM.

3. Tool and Part development

Make Capex Approval sheet, after approval make PR & give commercial and tech details to SCM for PO. Do Mass production feasibility with suppliers after agreement on DFM with R&D and suppliers give clearance for part /tool development. Tracking tool development activities wrt to Time plan and track development. Frequent visit tool manufacturer and ensure tool making is done as per timeline. Conducting Tool trials and generating Sample inspection reports to get approval from R&D. Conduct first trial sample at suppliers end. Ensure all necessary reports along with samples and submit to plant. Take up with Plant QA for full layout dimensional and other reports . Discuss with R&D for any deviation, do fitment trial, and disposal of the report after discussion with R&D , Plant QA. After dimensional clearance on parts, Ensuring Tool GRN activity with plant. Coordinate with finance for tool payment clearance after receipt of approval from Quality.

4. PPAP & Handover

Do PPAP activity along with NPD quality at supplier manufacturing site . Conduct pre PPAP audit to check suppliers' readiness on jigs, fixtures, measuring gauges, and machine availability Ensuring closure of PPAP audit points with supplier for SOP readiness Get PSW signoff from NPD QA after closure PPAP audit points and part qualification. Communicate and get PO done after PSW approval. Ensure minimum 3 months of regular production supplies and meet the PPM target Work closely with CFT to understand any QA issues in built or MFG and ensure smooth ramp up as per customer.

5. Proto development

Proto supplier selection & cost settlement for required batch. PR release for proto part, get PO released from SCM with commercial settlement.

Job Requirement

Products expertise required in: - Integrated Starter Generator & Starter Motor Commodity :- Knowledge of part manufacturing of commodities like Forging + Machining, Armature Shaft, Gear Hobbing, Press part, Stamping Parts, Plastic / Rubber Moulded Parts , ISG / FWM Stator Assy, WH Assy. CD Procedure : - Should have awareness of CD procedure, Part manufacturing feasibility study, Tooling feasibility study, CD Tracking as per milestone, APQP, Commodity costing, PPAP documentation etc *

Qualification & Experience-

B.E+MBA (Preferred-B.E), 8+ Years