Responsibilities & Key Deliverables
Reports To Senior Manager - EPT Validation, Naveen NR (23122822)
Role Deputy Manager / Power Electronics Validation
Location LMM-Innovation Center 1, Bangalore
Responsibilities & Key Deliverables You will lead and execute comprehensive testing, verification, and validation activities for onboard chargers and DC-DC converters at component, system, and vehicle integration levels. You will ensure alignment with DFMEA, project specifications, automotive standards, and previous lessons learned, while proficiently analysing CAN bus data to detect and highlight issues.
Key duties include:
1. Demonstrating strong knowledge of chargers, DC-DC converters, DFMEA processes, project scopes, requirement documentation, and R&D milestones to develop and maintain detailed DVPs (Design Validation Plans).
2. Conducting rigorous hardware testing of power electronics components such as DC-DC converters, onboard chargers, and power distribution units, ensuring functionality and durability across multiple integration levels.
3. Coordinating closely with the validation manager and design teams to discuss, track, and promptly escalate any validation concerns or anomalies.
4. Collaborating with design engineers, suppliers, and testing laboratories to plan test schedules and meticulously monitor validation progress, ensuring adherence to timelines.
5. Estimating and managing validation timelines, circulating progress reports, and tracking testing milestones to ensure delivery commitments are met.
6. Taking the initiative to set up, automate, execute, and troubleshoot test systems per project requirements while generating comprehensive test reports.
7. Applying your expertise in EMI-EMC testing and requirements pertaining to power electronics including Battery Management Systems (BMS), chargers, DC-DC converters, and Vehicle Control Units (VCU).
8. Utilizing specialised tools such as CAN analyser software, CAN data analysis platforms, IG block creation, PCAN interfaces, Busmaster, CRO, power analysers, electronic loads, and data loggers to facilitate accurate and efficient testing.
9. Taking ownership of the validation process to ensure timely completion, supporting cross-functional teams including design, quality, and software to achieve zero defect outcomes.
10. Providing necessary support to homologation teams to facilitate smooth certification processes related to charger systems.
11. Applying quality and problem-solving methodologies such as DQA, DFMEA, 8D problem-solving, Why-Why analysis, and fishbone diagrams to identify root causes and drive continuous improvement.
You will be expected to operate independently, make informed decisions, and demonstrate excellent time management, communication, and leadership skills while managing multiple parallel projects and variants within the platform.
Experience
We are seeking candidates with 5 to 6 years of hands-on experience specifically in hardware testing of power electronics, focusing on onboard chargers and DC-DC converters. Proven experience in automotive-grade CAN analyser usage and CAN data interpretation is essential to effectively monitor communication protocols and diagnostic signals within vehicle systems.
Candidates should have a background in:
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