Job Description

Responsibilities & Key Deliverables

• Quality assurance - build Quality in processes through PFMEA,
• Mistake proofing, SPC, CAPA, etc for FTR, ETR and DCE Resolution of critical and chronic Quality issues.
• Process planning for changes in existing products (including CRE) and support productionisation of new products.
• Capex budgeting to improve PQCDS by replacement /addition of equipment with appropriate technology Monitor and control implementation of planned Capex from need justification till commissioning of equipment and MOP achievement.
• Productivity improvement - Manpower optimisation and capacity enhancement. Lean manufacturing Lead time reduction, VAR improvement. implementation of TPM initiatives. Innovations, Continuous improvement, Problem solving.
• TQM - Ensure adherence and improvement in Quality systems - PPAP, Process Mapping and Process flow, control Plan, SOP, etc. Cost saving through improvement projects

Preferred Industries
Manufacturing
Manufacturing and Pr
Manufacturing & Trad
Education Qualification
Bachelor of Engineering in Mechanical; Bachelor of Engineering in Production; Bachelor of Engineering
General Experience
5 to 8 years in Manufacturing out of which 3 to 4 years in Process Engg. / Mfg. Engg. would be preferred
Critical Experience

• In-depth expertise in quality assurance principles including the implementation of PFMEA for risk management and failure prevention across manufacturing processes.
• Strong background with Statistical Process Control (SPC) techniques and Six Sigma methodologies to drive defect reduction and process capability enhancement.
• Experience managing capital expenditure projects, from budgeting through installation and commissioning, ensuring alignment with strategic business goals.
• Proficiency in lean manufacturing principles aimed at manpower optimization, capacity enhancement, and lead time reduction.
• Hands-on involvement with Total Productive Maintenance (TPM) practices and continuous process improvement activities focused on cost savings and operational efficiency.
• Comprehensive knowledge of Total Quality Management systems including PPAP, standardized process documentation, and control plans to maintain and elevate product quality standards.
• Capability to address complex quality challenges by implementing root cause analysis, corrective actions, and preventive strategies to mitigate chronic and critical issues effectively.

System Generated Core Skills
Quality Assurance (QA)
Process Failure Mode Effects Analysis (PFMEA)
Statistical Process Control (SPC)
Six Sigma
Process Planning
Certified Reliability Engineer (CRE)
Budgeting
Installation & Commissioning
Commissioning
Productivity Improvement
Capacity Enhancement
Lean Manufacturing
Continuous Process Improvement
Total Productive Maintenance (TPM)
Continuous Improvement
Total Quality Management (TQM)
Quality Management System (QMS)
Production Part Approval Process (PPAP)
Process Mapping
Control Plan - Quality Management
Cost Optimization
System Generated Secondary Skills

Skills Required