Job Description

ROLE TITLE: Assistant Manager - Technology (Extrusion)

REPORTS TO:

Manager Technology

LOCATION: Chennai, Tamil Nadu

DATE: 10.06.2022

JOB PURPOSE:

To provide technical support for the manufacturing process in the designated area.

DIMENSIONS:

Position holder

Internal customers

External customers

External partners

KEY RESPONSIBILITIES:

• PROCESS & PRODUCT:

• Responsible for all the Technology related tasks in Extrusion and Bead process
• Responsible for coordination with CFT, Technology team, R&D for supporting New Product Development(NPD )actions and all other Extrusion Process related actions.
• Industrialize of new dies as per time line- Annual NPD plan
• Responsible for all the Process spec and standards in Extrusion and Bead process and part of CFT in making PFMEA, Control plan, SOP etc.,
• Profile variation, weight variation, Process capability improvement in extrusion and bead processing
• Analyze product failure due to extrusion and bead process variations and take necessary improvement measures
• Review of key product and process parameters and initiate actions.
• Generate quality improvement projects to improve the product performance and process efficiencies
• System implementation, monitoring and control. Support OEM & other external audits
• PDCA approach to continual improvement for Productivity, Quality, waste reduction etc.
• TECHNICAL ECONOMY:

• Product specification optimization in the designated area.
• CLAIMS & LOSSES:

• Monitor process rework and scrap and maintain plant indicator within target limit .
• TECHNICAL & QUALITY TASKS:

• Provide technical know-how and inputs to the designated sections.

• Analyse Extrusion process variations and take necessary countermeasures

• Analytically sound to analyse the data & should retrieve any statistical data available in the system.
• Knowledge of die designing based on profiles received from new product development team.
• Good knowledge in extrusion process trials and tooling management.

CAPABILITY

• Proficiency in Tyre Manufacturing Technology (Capable)

(Technical knowhow & ability in Extrusion process, production processes, systems, layout plans and quality measures)

• Proficiency in Plant systems & processes (Foundational)

(Ability to understand & implement 5S, safety practices, production best practices, QBM and other contemporary systems & process.)

• Business Focus (Foundational)

(Knowhow on organizational mission ,Code of conduct, product SKU\'s, accountabilities w.r.t market scenario & competition & ability to apply in one\'s role, profitability )

• Customer Orientation (Foundational)

(Cultural orientation to engage with customers, proactively assess their needs and continuously create value for them)

• Data Interpretation Ability (Capable)

(Ability to study & interpret data/trends and draw inferences/projections)

MANAGERIAL COMPETENCIES

• Analytical (Advanced)

(Analyze issues and break them down to component parts. Makes systematic and rational judgments based on relevant information\'s)

• Decisive (Capable)

(Demonstrates readiness to make decisions, takes the initiative and originates actions)

• Strategic (Foundational)

(Demonstrates a broad-based view of issues, events and activities and perceives their longer term impact or wider implications)

• Organized (Capable)

(Organize and schedule events, activities and resources. Set-up and monitor time scales and plans)

• Coordinating (Capable)

(Motivates and empowers others in order to reach organizational goals, Inter departmental coordination\'s)

Proficiency Levels for Competencies:-

Basic- elementary understanding & familiarity

Foundational- ability to apply knowledge in certain areas

Capable- solid understanding and ability to apply knowledge in most areas

Advanced- Thorough in-depth understanding

Master- Advisory Expert in subject knowledge

PREFERRED AGE

22 to 26 yrs

QUALIFICATION

B.E. Mechanical / B.Tech ( Polymer/Rubber Technology)

EXPERIENCE

2 to 5 years

SPECIAL REQUIREMENTS

(IF ANY)

ESSENTIAL

Wire Cut/CNC programming knowledge & able to design die for relax extrusion.

Experience on Extrusion process and component rework handling.

DESIRABLE

ISO-IATF 16496, Statistical knowledge to interpret data, PDCA, Improvement projects in previous organization, system.

..

DEPT. HEAD FUNCTION HEAD

KEC International