Job Description

Job Title: AGM - Operations / Plant Head

Department: Production / Operations

Industry: Sheet Metal / Automotive Components / Engineering

Location: Narsapura ( Bangalore)

Reporting To: Director's / Managing Director

Job Purpose:

To lead, plan, and manage all plant operations including production, maintenance, quality, dispatch, and manpower management in order to achieve business objectives related to productivity, cost, delivery, and quality, while ensuring safety and compliance.

Key Responsibilities:

1. Production & Operations Management

Plan, organize, and control daily manufacturing activities to achieve production targets.

Ensure optimum utilization of men, machines, and materials.

Monitor production performance and take corrective actions for deviations.

Implement lean manufacturing techniques and process improvements.

Oversee Welding, pressing, and assembly operations.

2. Quality Assurance

Ensure adherence to quality standards (ISO/TS/IATF).

Coordinate with QA team to reduce rejections, rework, and customer complaints.

Drive root cause analysis and implementation of corrective & preventive actions.

3. Maintenance & Equipment Management

Ensure preventive and breakdown maintenance of plant machinery.

Monitor equipment health and coordinate with the maintenance team for minimal downtime.

Support implementation of TPM (Total Productive Maintenance).

4. Manpower Management

Lead and develop the production team including supervisors, engineers, and operators.

Ensure adequate training and skill development of workforce.

Foster a culture of discipline, safety, and teamwork on the shop floor.

5. Cost Control & Productivity

Optimize production cost by reducing wastage, improving OEE (Overall Equipment Effectiveness), and controlling utility expenses.

Review production efficiency reports and take actions for improvement.

Implement cost-saving and value engineering initiatives.

6. Planning & Coordination

Coordinate with PPC, Purchase, Quality, Maintenance, and Dispatch departments.

Ensure smooth flow of materials and timely delivery to customers.

Support new product development and trial runs.

7. Safety & Compliance

Ensure compliance with all statutory and environmental norms.

Drive safety awareness and conduct regular safety audits and training.

8. MIS & Reporting

Prepare and present daily, weekly, and monthly production reports.

Analyse KPIs such as OEE, rejection %, delivery performance, and manpower productivity.

Report key issues and improvement actions to management.

Key Performance Indicators (KPIs):

Production vs. Plan Achievement (%)

Rejection / Rework (%)

OEE (Overall Equipment Effectiveness)

On-Time Delivery (%)

Cost per Unit / Productivity Improvement (%)

Safety Incidents (Nos)

Employee Turnover and Absenteeism (%)

Qualifications & Experience:

Education: B.E./B.Tech in Mechanical / Production

Experience: 15-18 years in sheet metal or automotive manufacturing.

Skills Required:

o

Strong leadership and team management.

o

Knowledge of Press Shop, Welding, Tool Room, Maintenance.

o

Exposure to Lean, Kaizen, 5S, TPM, and ISO/IATF systems.

o

Good communication and analytical skills.

Personality Traits:

Result-oriented and proactive.

Strong problem-solving ability.

Excellent people management and decision-making skills.

Hands-on approach with a focus on continuous improvement.

Job Type: Full-time

Pay: ?1,500,000.00 - ?2,000,000.00 per year

Work Location: In person