This role will have the lead responsibility of transferring Design to Manufacturing and implementing mass manufacturing processes of PMC product development in Honeywell factories
Technical Skills:
Experience with high volume manufacturing and new product introduction especially on Electro Mechanical product development with minimum of two NPI projects execution end to end
Skill in plastic molding, metal forming, joining process - welding, soldering, potting and encapsulation, design of process fixtures is preferred
Should have knowledge on lean production system.
Should have knowledge on control plan and be able to create control plan for NPI projects.
Should have experience in Problem solving tools RCA(root cause analysis), A3 , DOE and 8D report to resolve issues during NPI and customer complaints.
Knowledge of AC/DC, DC/DC Power supply design
Basic knowledge of Analog and digital circuit design
Basic understanding of Microcontroller base product design
Wireless and RF circuit design knowledge
Strong analytical skill for hardware debugging
Hands on experience functional test fixtures and automation
Prepare design documents, test plan and test reports
White and black box hardware testing
Aid in the design and development of equipment and systems and redesign existing systems.
Knowledge of Honeywell DFx (DFT, DFM, DFR, DFA)
DFM review with the cross-functioning team such as mechanical, electrical hardware, firmware/software, and product ID team
Good understating of PLM or equivalent data management tools and ECN workflow process
Clear and concise verbal and written communication skills, with the ability to effectively communicate project status and program needs across different levels of the organization and different operating environments .
Strong leadership and interpersonal skills in a team environment demonstrating influence across many functions
Job Functions/Responsibilities:
In NPI projects, work with design and manufacturing teams to develop, tests and establish manufacturing of products in our global factories
Need to define process & equipment specification, setting- up and proving out the production processes at factories as global locations. Develop Process Map, PFMEA, assembly fixture/tooling concepts, and other process documents for parts, assemblies and finished products.
Conversant with Six-Sigma / lean methodologies and tools. Ability to define problems, collect data, establish facts and draw valid conclusions using process control tools such as FMEA, PMAP, Cpk Analysis.
Create equipment specifications for new sensor designs and collaborate with cross-functional team to build and implement production equipment.
Lead equipment qualification, gauge RR, MSA, process qualification, production process documentation and must ensure product meets yield and PPM requirements
Should have capable of preparing project proposal for manufacturing setup with estimation of timeline, product cost, project expense and capital cost.
Support Mfg Readiness Level evaluations for programs throughout NPI phases and drive Mfg Readiness to phase gate expectations
Ensure compliance to goal for product cost, process yield, and manufacturing readiness schedule execution throughout NPI cycle
Utilize technical process expertise and six sigma tools (e.g. DOE's) to lead process development for NPI parts, assembly process
Willingness to work in flex hours for meeting with teams in USA, AP region and domestic or international travel as needed to support process development efforts and issue resolution
Establish assembly/process variables for Critical to Quality requirements
Co-ordinate with fixture vendors alongside AME to expedite the development process
ECN documentation
Capability to write PTS (Production Test Specification)
Follow up with CCB members for ECN approvals
Work with BRP, ERP teams for pricing setup
Work with factories for NPD and ISC TRUNs
YOU MUST HAVE
A Bachelor degree in Electronics/Mechanical engineering with overall manufacturing experience of minimum 8 years (maximum 10 years) in Product manufacturing or Process development.
WE VALUE
Hands-on experience with electronics product design and development
Good verbal and written communication skills
Knowledge of wireless technology
Experience in handling test fixtures
LabVIEW coding and automation skills.
Willingness to work in flex hours for meeting with teams in USA, AP region and domestic or international travel as needed.
Honeywell helps organizations solve the world's most complex challenges in automation, the future of aviation and energy transition. As a trusted partner, we provide actionable solutions and innovation through our Aerospace Technologies, Building Automation, Energy and Sustainability Solutions, and Industrial Automation business segments - powered by our Honeywell Forge software - that help make the world smarter, safer and more sustainable.
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